A wire harnesses is a common and effective tool for keeping multiple wires within a piece of equipment in order. On a more basic level, it’s the exterior covering, or sleeve, that encases and protects an inner conductor or bundle of conductors. Known for their straightforwardness, effectiveness, and low cost, these simple casings are designed to streamline and organize multi-wire systems while protecting the wires from the elements, resulting in a cleaner, safer working environment.

As small as they are, however, wire harm can vary widely. Most companies customize them so that they’re better suited to particular environments and applications. We’re here to help outline the basics of these essential implements so that you can find the perfect type for your company.

Also Read: The 5 Steps of the Wire & Cable Supply Chain Process

Types of Wire Harnesses

Wire harnesses can be made from several durable materials. Some of the most common include:

  • PVC.
  • Vinyl.
  • Thermoplastic elastomer.
  • Polyurethane.
  • Polyethylene.

The specific material used in a harness largely depends on its surrounding environment. If the wires are run in a particularly damp environment, for example, the harness should be of a material that effectively resists moisture such as polyethylene.

Regardless of the material with which it’s made, wire harm can be further specialized to suit particular applications. Additional features often found in wire harnesses include:

  • Wire ties.
  • Lacing.
  • Insulation materials.
  • Custom colors.
  • Heat-shrink coatings.
  • Custom labeling or barcoding.
  • Four-color ink stamping.
  • Individual tagging.
  • Independent circuit IDs.
  • Polypropylene, nylon, and paper fillers.
  • Custom shielding.

Just as certain materials are better suited to certain environments, certain features of wire harm are better suited to certain applications. Any wires at an increased risk of abrasion, for example, should be enclosed in a harness with heat-shrink coating, since the heat-shrink coating is designed to minimize the effects of abrasion.

Applications of Wire Harnesses

Wire Harm is a highly versatile product that are well-suited to use in nearly every industry. Aerospace, automobiles, medicine, telecommunications, and commercial construction, as examples, constantly depend on them for smooth operations. Wire harm can also be found in home electronics, audio and visual equipment, and household appliances.

At Consolidated Electronic Wire & Cable, we’re proud to offer a wide selection of harnesses and cable assemblies that meet even the strictest standards. We can specialize in personalized solutions to common industry challenges, offering all customers specialized shielding, fillers, materials, identification, and style. Our harnesses can accommodate systems up to 600 volts (UL) or 3000 volts (military) and can withstand temperatures ranging from -65 °C (-85 °F) to 250 °C (482 °F), ensuring functionality in any environment.

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